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UTEST:UTEST
Type:Automatic Compression Testing Machine
MPN:UTC-4722.FPR
Country/Region of Manufacture:Türkiye
Unit will power on. When the door safety switch is unplugged the self test will just run. When the saftey sensors are all attached, it will not self test. For this reason selling as a Repair unit. Local Pickup Available.Shipping to a Business with a Dock or ForkliftShipping to the Nearest Trucking Terminal AlsoResidential or Liftgate add $300 Specs from Manufacturer Voltage 110 to 120Amps 10 Single PhaseWeight 810 KG or 1785 LBSManufactured 2023UTC-4722.FPR-N Specs from a dealer site LIABILITY AND SAFETY iSafety Symbols and Markings iLiability iiGeneral Safety Instructions iiiDevice Handling vUTC-4722.FPR 1Product Description 1UTC-4830.FPR AUTOMATIC HYDRAULIC POWER PACK 5Product Description 5Units of the Hydraulic Unit 8Dual Stage Pump 8Motor 8Distribution Block 9Oil Tank 9U-TOUCH PRO CONTROL UNIT 10Parameters Tab 13Test Type Tab 13Specimen Tab 14Test Parameters Tab 15Results Tab 18Settings Tab 19Company Tab 19Date/Time Tab 20USB/Storage Tab 20Unit System 21Language 22Password 23Calibration 24Calibration Procedure 25Admin 27Gain Tab 27Channels Tab 29PID, Files and Device 30INSTALLATION 33Environment 33Unpacking 34OPERATION CONTROLLED FROM U-TOUCH PRO 36UTEST SOFTWARE FOR COMPRESSION MACHINES 41Computer Connection 41Introduction to the Software 45File 46Settings 47Password 49Language 49OPERATION WITH SOFTWARE 49MAINTANENCE 50TROUBLESHOOTING 51DECLARATION 53WIRING DIAGRAM 54CONTACT INFORMATION 55Figure 1: Dimensions of the UTC-4722.FPR 2Figure 2: Parts of the UTC-4722.FPR 4Figure 3: Front Side, Back Side and the Parts of the Machine 6Figure 4: Main Tab 12Figure 5: Plot Settings Tab 12Figure 6: Parameter Settings Tab 13Figure 7: Specimen Tab 15Figure 8: Test Parameters Tab 16Figure 9: Results Screen 18Figure 10: Settings Tab 19Figure 11: Date/Time Tab 20Figure 12: USB Storage Tab 21Figure 13: Unit System Tab 22Figure 14: Language Tab 23Figure 15: Password Tab 24Figure 16: Calibration Tab 25Figure 17: Gains Tab 28Figure 18: Channels Tab 29Figure 19: PID Screen 30Figure 20: Auto-tuning Screen 31Figure 21: Base Tab 32Figure 22: Eye Bolts and Apparatus 35Figure 23: Pieces of the Knob 35Figure 24: Placing the Knob into its Place 36Figure 25: Piston Assembly 38Figure 26: Different Sizes of Distance Pieces 39Figure 27: Combination Examples for 380 mm Vertical Clearance Models40 Figure 28: Network and Internet Settings 42Figure 29: Changing Adaptor Options 42Figure 30: Properties for Current Connection 43Figure 31: Accessing IPv4 Option 43Figure 32: Setting Correct IP 44Figure 33: Choosing Test Type 45Figure 34: Main Menu of the Software 46Figure 35: Axis Settings 47Figure 36: Device Parameters 48Figure 37: Extraction of Box 52Figure 38: Fuse with its Spare 52Table 1: Technical Specifications of UTC-4722.FPR 3Table 2: Spare Parts List 7Table 3: Gain Options of Some Sensors 28Table 4: UTC-4722.FPR Electrical Connection Properties 33This manual contains important information on the safe usage and maintenance of UTC-4722.FPR AUTOMATIC COMPRESSION TESTINGMACHINE and of its related components. Please read through the manual carefully before operating the device for the first time and keep it for the future reference.SymbolDescriptionWARNING: In conjunction with one of the signal words thissymbol indicates a hazard which will or could result in death or serious injury.ELECTRIC HAZARD: In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical voltage.HIGH TEMPERATURE WARNING: This icon indicates a hot surface warning. Protective gear must be worn at all times while working with or close to the sections marked with this warning icon.NOTE: Recommendations and important information on howto handle the product.UTEST General Terms and Conditions of Sales and Delivery apply in all cases. Warranty and liability claims arising from personal injury and damage to property cannot be upheld if they are due to one or more of the following causes:Unauthorized modifications to the device and its components.Failure to use the instrument in accordance with its designated use and purpose which is described in this manual.Failure to adhere to the sections of the manual dealing with the performance check, operation and maintenance of the instrument and its components.Incorrect performance checks for operation and maintenance of the instrument and its components.Damage resulting from the effects of foreign bodies, accidents, vandalism and force majeure.The instrument is only to be used for its designated purpose as describe herein. Replace faulty components only with original replacement parts from UTEST. Accessories should only be installed or connected to the instrument if they are expressly authorized by UTEST. If other accessories are installed or connected to the instrument, then UTEST will accept no liability and the product guarantee is forfeit.This part contains important safety instructions that the user must follow for operation and storage of UTC-4722.FPR.Device should be seated on a steady base.Always follow basic safety precautions when using this product to reduce risk of injury from any dangerous situations.Read and understand all instructions in the documentation that comes with UTC-4722.FPR.Make sure the front and rear transparent durable plexiglass guards is in place and not damaged and close position before starting to the test.Observe all warnings and instructions marked on the product.Before removing any covers or performing maintenance repair and service, isolate from electrical supply by removing mains plug.Shut down the hydraulic power supply and discharge hydraulic pressure before disconnection of any hydraulic fluid coupling.After the test, clean the upper platen, lower platen and distance pieces thoroughly with a brush and cloth and make sure that no parts remain.Avoid contact with these materials if any organic or inorganic chemicals are used in the test to be performed with the equipment. Wear safety glasses, gloves and a lab coat before starting the test.Oil the specifications of which are given in the instruction manuals must only be used in the ball seating and the oil tank. Do not use or mix different type oils. Otherwise, there may damage on the surface of the ball seating, which prevents the machine to load uniformly.Do not change the calibration settings of the machine.If the instructions given in troubleshooting cannot help to solve your problem, plug out the power cable and call UTEST technical service.Do not lean the cabinet to the wall at zero distance.While the test is in operation do not remove any covers or attempt to adjust any part of the machine.WARNING: The equipment is not allowed to be operated by children or anyone under the influence of alcohol, drugs or pharmaceutical preparations. Anyone who is not familiar with this manualmust be supervised when using the equipment. Carry out the stipulated maintenance properly and at the correct time. Following completion of the maintenance tasks, perform a functional check.Safety features of the machine is following:Maximum pressure valves to avoid machine overloadingFront and rear transparent durable plexiglass guardsEmergency stop buttonSoftware controlled maximum load valuePiston travel limit switchThe electronic and mechanic parts of UTC-4722.FPR are sensitive components. Please handle them carefully.Do not place any heavy objects on the device.Avoid any impact or rough handling that might damage the device.Do not change the calibration settings of the machineDo not disassemble UTC-4722.FPR.Install the product in a protected location where no one can step on or trip over the power cord and in a location where the power cord cannot be damaged.UTEST UTC-4722.FPR Automatic Compression Testing Machine consists of UTC-4722 and UTC-4830.FPR Automatic Hydraulic Power Pack has 2000 kN capacity used for compression testing. This device has been designed for reliable and consistent testing of a wide range of specimens. These compression testers are the results of continuous research to upgrade the testing machines with the latest technologies to conform to the latest standards ASTM C39 and AASHTO T22 in terms of its technical properties taking into account client requirements. These also meet the requirements of CE norms for the safety and health of the operator.Tests can be performed by either on U-Touch Screen or on a computer with using free UTEST Software. There are several advantages of performing tests on computer with using UTEST Software, such as reporting and graphical output.This exceptional performance enables the machines to be used for a considerable number of applications including:Early age compression strength tests,Flexural tests by using proper accessories,Mortar (Cement) compression tests by using proper accessories,Core with low diameter compression testsFor the dimensions of the UTC-4722.FPR see Figure 1.(X: 790 mm, Y: 453 mm, Z: 1144 mm)(X: 31,10”, Y: 17,83”, Z: 45,04”)Figure 1: Dimensions of the UTC-4722.FPRTable 1 shows technical characteristics of the device.UTC-4722.FPR Testing Machine is supplied complete with;Ø 165×100 mm, Ø 165×50 mm, and 2 pieces Ø 165×30 mm distance pieces,Removable transparent front-rear plexiglass guard.Fixture for Centering SpecimensTable 1: Technical Specifications of UTC-4722.FPRTechnical CharacteristicValueSurface Hardness of the Bearing Blocks≥ 55 HRCFrame TypeWelded SteelLower Bearing Block DimensionsØ165 mm (6.5”)Upper Bearing Block DimensionsØ165 mm (6.5”)Flatness Tolerance0,02mm/150mm (0,001”/6”)Maximum Vertical Clearance Between BearingBlocks380 mm (15”)Piston Diameter250 mm (9,84”)Maximum Piston Movement (Stroke)50 mm (1,97”)Horizontal Clearance360 mm (14,17”)Weight of the Machine700 kg (1545 lbs)Parts of the machine can be seen in the Figure 2.Figure 2: Parts of the UTC-4722.FPRThe UTC-4830.FPR Automatic Hydraulic Power Pack controlled by U-Touch PRO Control Unit is designed to supply the required oil to the load frames for loading. The power pack is very silent, even at full load rapid approach pump is supplied as standard. A safety valve (maximum pressure valve) is used to avoid machine overloading.UTC-4830.FPR is equipped with safety devices that are emergency stop switch, maximum pressure valve to avoid machine overloading, and limit switch connection to prevent excessive piston movement.Mains supply is 220-240 V/50-60 Hz, 1ph. Power rating of the device is 1100 W Dimensions are 370x400x920 mm in height x length x depth. The net weight of the machine is 85 kg. Figure 3 shows the front side, back side and the parts of the machine.Figure 3: Front Side, Back Side and the Parts of the MachineTable 2: Spare Parts ListMATERIALUTEST CODE1U-Touch PRO1996162Inverter J1000 1.1 kW1972043Motor1862754Transducer1864295Power Supply1606686Male Female Panel Mount Ethernet LAN2028037Two Poles Relay W40585700001772008Two Poles Relay Socket W86908300001786079Relay Led Module17306310Glass Fuse 5*20 BGDP19837611Chassis Type Socket ( female ) 68019698412Chassis Type Socket ( male ) 68019698313Cable Type Socket ” female “19698114Cable Type Socket ” male”1969821530mm Emergency Stop17396016Emergency Stop Label17008917Potentiometer18124518Switch16595219Switch Cover15484720ON-OFF 4 Poles Mini Rocker Switch19789921Power Socket With Fuse Holder18564622Check Valve19750123Solenoid19833824Security Valve18547725Pump Elements197500Hydraulic power unit is the complex part that provides the hydraulic energy required by the system in hydraulic systems. This device can be used with other hydraulic operating equipment of the UTEST. The hydraulic unit of the UTC-4830.FPR consists of dual stage pump, motor, distribution block and oil tank.Dual stage pump consists of low pressure gear pump and high pressure durable variable output pump. On the dual stage pump, a high delivery low pressure gear pump is used for rapid approach, while low delivery high pressure radial piston pump is used for test execution. Rapid approach facility of the machine shortens the time interval from when the piston starts moving until the upper platen touches to the specimen, this facility saves a great amount of time in a busy test laboratory.The motor which drives the dual pump is a 0.75 kW AC motor. The variation in the oil flow is executed with the variation of the rotation speed of the motor.Distribution block is used to control the oil flow direction supplied by the dual stage pump and the following hydraulic components are fitted to it:Solenoid valveSafety valve (maximum pressure valve)TransducerLow pressure gear pumpHigh pressure radial piston pumpThe tank includes enough oil to fill the mechanism which pushes the ram during the test. The level and oil temperature can be seen on the indicator fitted to the tank. The oil capacity of the UTC-4830.FPR tank is 20 lt. Regardless of the brand of the oil, the oil number 46 must be used for this machine.UTC-4830.FPR U-Touch PRO Control Unit, designed to control the automatic compression/flexure testing machines for compression, flexure, splitting tensile strength tests of construction materials such as concrete, cement mortar, brick processing of data from load-cells, pressure transducers or displacement transducers.All the operations of U-Touch PRO Control Unit are controlled from the front panel color resistive touch screen display and function keys. The unit can be configured as using for two frames or one frame with three displacement transducers. The Control Unit has easy to use menu options. It displays all menu option listings simultaneously, allowing the operator to access the required option in a seamless manner to activate the option or enter a numeric value to set the test parameters. Its specimen setting sub- menu lists different specimen types including but not limited to cube, cylinder, block, beam, beam double upper bearers, cube splitting tensile, cylinder splitting tensile, paving block splitting tensile and kerb flexure. Digital graphic display of the unit is able to draw real-time “Load vs. Time” or “Stress vs. Time” graphics. Main Features of the control unit is following:4 analog channels for load cell or pressure sensors or displacement sensors.Provides load control of two separate testing frames with Closed- loop PID.Support for -optionally supplied- integrated thermal printerReal time display of test graphBackup and recall option for device settingsEasy recall of embedded test parameters for different types of tests and sample sizesThree different units (kN, kgf, psi)Real time and adjustable date/ tim.Multi-language support (English, French, Spanish, Turkish, Russian…)LAN connection for instantaneous transfer of test data to PC.USB port support for transfer of test data to a flash drive.In the main tab, on the left column, load, and stress is shown separately in their individual boxes in kN and MPa respectively (see Figure 4). These are the live values that come from the sensors except for the stress value. Stress value is simply the division of the live horizontal load to the area of the specimen that will be selected. Moreover, in the same column, some summary information about the upcoming test is listed (test number, status of the test, selected test speed, test type, and the specimen type).Figure 4: Main TabIn the Plot Settings Tab there are two sub-menus are embedded. These are Load-Time and Stress- Time. (See Figure 5).Figure 5: Plot Settings TabIn Auto Scale Tab when fixed axes is selected, the load and the time axes can be set manually to a desired interval. If the auto-scale option (default) is selected, the whole parts of graph will be fitted into the graph screen automatically.In this section there are three sub-tabs in which the test type, test parameters, and the specimen shape properties are defined (see Figure 6).The test type tab contains the frame selection, test type, control mode and decimal point required for the test. All of the sub-tabs is explained in the following section.Figure 6: Parameter Settings TabTest Type: Various types of test and samples can be tested with this readout unit. Types are Compression, Tensile, and Split Tensile.Control Mode: Two types of modes can be selected. In auto mode pace rate entered by the user is adjusted from PID system automatically after starting the test. In manual mode is used generally for calibration and load verification times. After choosing manual mode pace rate can be adjusted from the black button in front of the hydraulic unit.Frame Selection: Two frames can be connected to UTC-4830.FPR simultaneously. The two connected frames can be connected to either a compression testing machine used for the compression test or a compression and a tensile device. In this menu, you can select the frame you have connected to the device and perform tests with the device you have selected.Decimal Point: Decimal Point is used for adjusting the number of digits after decimal point for load, stress and other channel values.First tab in this page is “specimen type” which has 4 options as cube, cylinder, masonry unit, and irregular. The dimension is defined as diameter in round specimens and as width in square specimens. The value of the dimension (diameter, height, and width) can be input in millimeter to the second tab. At the bottom of the display automatically calculated area can be observed in mm2 (See Figure 7).Figure 7: Specimen TabThe test parameters tab contains the start speed, max load, failure threshold, zero suppression, and break percentage (see Figure 8). All of the sub-tabs is explained in the following section.Figure 8: Test Parameters TabStart speed: It is not recommended to change this value by the user. It defines the approach speed of the piston to the sample. The desired speed of the test is multiplied by the percentage written here. The device proceeds with the obtained speed until loading onto the specimen begins. When the device starts to apply a load to the specimen, the selected test speed enters the circuit. These two stages are controlled by a dual stage pump. After the piston touches the specimen, the radial piston pump is activated.Max load: One of the safety features of the machine that stops the motor to prevent over loading. The max load value must be selected 10% of the max capacity of the frame to make calibration at max capacity value.Failure threshold: Below this value no failure will be detected by the machine. At the start of the test, there may be small fluctuations in the load reading due to micro-cracks or electrical noise and this option can be used to enable the machine to continue the test even when load decreases below this value. For example, if this value is set as 3 kN and if load decreases 50% for half a second at 2 kN machine will continue the test. In the same situation if this value is set as 1 kN, machine will stop the test.Zero Suppression: This option defines the value below which readings are filtered. Below 1% capacity of the load cell, machine can only read electrical noise. Instead of visualizing electrical noise, machine will filter these values as 0 and displays a stable value.Break percentage: This value defines the break detection algorithm of the machine. In real time, the machine constantly takes the current reading value and compares it to the maximum value reached during the test. When the ratio of current value to maximum value reaches this value defined by the user, test will be stopped. For example, if this value is 10% and the peak stress is 400 kPa. The test will be terminated when the stress value falls to 360kPa. (400 x 10% = 40; 400 – 40 = 360)Pace Rate: Test speed for tests can be adjusted in this box. There are two different test speed unit. First one is kN/s and the other one is MPa/s.Device can be adjusted for both test speed. For example, you enter a speed with MPa/s unit, device automatically convert this value to kN/s.Record Raw Data: Raw data during the test can be recorded with desired intervals to the internal memory of the touchscreen. Please note this function uses internal memory of the machine and logs should be dumped to flash drive very often if this function is checked with low intervals.To save the test result, the Recording tab in the Parameters Tab must be set to On. The basic information (test number, test start time, test type, peak load, peak stress, etc.) about the corresponding test number is displayed in this screen (see Figure 9). When results for a specific test is desired to be seen, first typing the test number, then touching to the number indicated.Figure 9: Results ScreenSettings tab contains the company, date/time, USB storage, language, and password. All of the sub-tabs is explained in the following section (see Figure 10).In the company screen, on the left side UTEST logo and the contact information of UTEST is displayed. With the box on the right side, theme selection for the screen is possible.Figure 10: Settings TabBy using the box placed on the right side of the screen; year, month, day, hour, minute, and second values can be input and then by pressing the “SET” button, date and time settings are done (see Figure 11).Figure 11: Date/Time TabThere are two boxes in the screen under “USB STORAGE” tab (see Figure 12). The first box is used in data transfer from the memory of the control unit to a usb stick. By touching the Refresh button the current memory status can be displayed in percentage. The Clean Storage deletes the recorded test results (both txt and excel files) and clears the memory.Figure 12: USB Storage TabA unit system, or system of measurement, is a system comprised of interrelated units of measurement. Because unit systems were defined locally and since UTEST has sales offices in different countries, different unit systems have been added to the device which are kN-MPa-mm, lbf-psi-in, kgf-kgf/cm2 -cm (see Figure 13). The existence of different unit systems allows the test to be performed needed units and to obtain the necessary values in that unit system.When the Unit System is changed, PID settings must be made again. For example, when switching from kN to lbf, the speed of the device is not at the desired setting. PID values need to be reconstructed. How to change PID values is explained in section 3.5.3.Figure 13: Unit System TabThe device is available with different language options (see Figure 14). The languages installed in the device are English, Turkish, French, Spanish, and Russian.Figure 14: Language TabIn this screen under the password tab, the admin password box is displayed (see Figure 15). Entering the password activates the “calibration” and “admin” tabs. If these menus are to be locked again, either the device should be restarted or a wrong number should be input to the password box (Password is 88378).Figure 15: Password TabThis menu is password protected that allows the calibration to be adjusted so as to optimize the linearity of the system. Operator can divide the full scale of the testing unit in up to an eight channels, this allowing the input of up to eight calibration coefficients (one for each field) (Figure 16).WARNING: The Calibration menu is reserved to the authorized service personnel and should only be entered when thecalibration needs to be changed. UTEST will not be responsible for any damage caused by improper setting of these parameters. Warranty will be void if this menu is used by unauthorized personnel.
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